Power TransmissionDelivered
Power transmission refers to the process of transferring energy from one location to another, from a power source to a load (such as an industrial machine). This process can involve various mediums, including Mechanical Systems like Belts, Chain and Gears, or Fluid Power systems involving hydraulics and pneumatics.
We provide our customers with industry leading Power Transmission brands including PIX, SMC & Tsubaki. Our vastly experienced technical team are always available to help with any questions or concerns you may have when identifying parts, and we stock a large variety of V-Belts and Timing Belts ready for immediate collection or dispatch. If you require assistance identifying the right parts for your requirements we can offer help from our trade counter, over the phone or at your site.
TRANSMISSION BELTS
Used to transfer mechanical power between different components in a system.
Primary Types:
- V-Belts: Shaped like a “V,” these belts fit into corresponding grooves on pulleys. They are effective for transmitting high torque and are widely used in industrial machinery and automotive applications.
- Timing Belts: Featuring teeth that fit into corresponding grooves on pulleys, timing belts ensure precise synchronization between the components. They are commonly used in engines and other applications where timing is critical.
Advantages of Belt Transmission:
- Cost-Effective: Belt drives are generally less expensive compared to gear and chain drives. The components (belts and pulleys) are relatively inexpensive to manufacture and maintain.
- Quiet Operation: Belt systems are quieter compared to chain drives and some gear systems, making them suitable for noise-sensitive environments.
- No Lubrication Required: Unlike chain or gear systems, belt drives do not require lubrication, reducing maintenance needs and associated costs.
- Shock Absorption: Belts can absorb shocks and vibrations, which helps protect the driving and driven components from damage, leading to smoother operation and less wear.
- Flexibility in Alignment: Belt drives can accommodate some misalignment between the driving and driven shafts, making them easier to install and operate in certain setups.
- Efficiency: Belt systems can operate with relatively high efficiency, especially when designed properly. Modern synthetic materials can achieve efficiency levels close to those of chain drives or gears.
Each type of belt has its specific advantages and applications, and the choice often depends on factors like torque requirements, speed, and distance. If you would like help identifying the correct belt for your requirements, please ask our team; it’s what we’re here for!. You can also bring your old belt to our Trade Counter where we stock a huge range of belts and will be able to match it.
FLUID POWER
Transmits power within a mechanical system using pressurized fluids (liquids or gases) to transfer force and motion, making it highly effective for controlling machines and systems in various industrial applications
Key Components:
- Hydraulic Systems: These use incompressible fluids (usually oil) to generate and control motion. They are often found in heavy machinery like excavators and forklifts.
- Pneumatic Systems: These utilize compressed air or gas to transmit power. Common applications include automated tools and assembly line equipment.
Advantages of Fluid Power:
- High Power-to-Weight Ratio: Fluid power systems can transmit large amounts of energy without needing heavy components.
- Precision Control: They allow for fine control of motion and force, making them ideal for applications requiring accuracy.
- Flexibility: Fluid power systems can easily be adapted to different functions and applications.
We supply Fluid Power components from leading manufacturers like SMC & Camozzi. If you would like a quote, or assistance in brand matching your parts to those of another manufacturer then please get in touch. We would love to help.
CHAIN DRIVE
Used to transfer power or rotational motion between two or more rotating shafts. This is achieved using a chain, sprockets, and sometimes additional components like tensioners.
Key Components:
- Chain: The central element of the drive system, typically made of metal links. The chain connects the two sprockets and transmits the power.
- Sprockets: These are toothed wheels that mesh with the chain. One sprocket is connected to the power source (like an engine or motor), and the other is connected to the driven load. The sprockets come in different sizes, which affect the speed and torque transmitted.
- Chain Tensioner: In some setups, a tensioner is used to maintain proper chain tension, ensuring smooth operation and preventing slack.
Advantages of Chain Drive:
- High Torque Transmission: Chain drives can transmit higher amounts of torque compared to belts.
- Efficiency: Chain drives typically have high mechanical efficiency, with minimal power loss.
- Durability: They are robust and can last longer, especially under heavy-duty conditions.
- No Slippage: Unlike belt drives, chain drives do not slip, making them more reliable under heavy load.
We supply chains, sprockets and other components from Tsubaki, Challenge & PowerDrive. We can als cut chain to size at our Trade Counter. Please get in touch and tell us about your requirements.
